PLT-902 production line

PLT-902
High-volume servo-driven insertion platform

PLT-902 machine

High-volume inline insertion

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Capabilities & Specifications

Machine Profile

  • Servo motor driven insertion
  • High volume production
  • 5 strokes per second
  • Floor space: 1.83 m × 2.04 m each machine

Board Handling

  • Inline (SMEMA compatible): included
  • PCB registration option: included
  • Above / below PCB clearance: 25 mm (35 mm option)

Tooling & Process

  • Maximum base tools: 2
  • Dual pin option: included
  • Standard stroke tooling: up to 25 mm total pin length
  • Long stroke tooling: over 25 mm total pin length

Inspection & Data

  • Vision pin inspection: included
  • Insertion force and force-vs-distance monitoring: included
  • PCB scan, reel scan, and data collection: included
  • MES host connection and production data: included

Core Machine Data

Production TypeHigh volume production
Drive MethodServo motor driven
Insertion Speed5 strokes per second
Reference Top-View Floor Space3.66 m × 2.04 m
Floor Space1.83 m × 2.04 m each machine
StandaloneAvailable on request
Inline (SMEMA Compatible)Included
Standalone Insert AreaAvailable on request
Inline Conveyor PCB SizeMin. 115 mm (L) × 76 mm (W)
Max. 450 mm (L) × 330 mm (W)
Machine MenusEnglish, Spanish, and Mandarin
Head RatingSingle head rated at 18,000 CPH
Benchmark Pin Angularity<0.7°
AccuracyAvailable on request
TravelAvailable on request
Power / AirAvailable on request

Board Handling & Tooling

PCB Registration OptionIncluded
Above / Below PCB Clearance25 mm (35 mm option)
Standard Stroke Delivery ToolingUp to 25 mm total pin length
Long Stroke Delivery ToolingOver 25 mm total pin length
Quick Change ToolingIncluded
Quick Change FeederIncluded
Quick Change PCB SupportIncluded
Plating AspiratorsIncluded
Lower Board Support AnvilServo driven
Fixed ToolingAvailable on request
Pneumatic AnvilAvailable on request
Servo AnvilIncluded
Rotary AnvilIncluded
Rotary TableBrushless servo rotary table
Maximum Base Tools2
Dual Pin OptionIncluded
Lead Length ControlSelective / programmable lead length
Second Head OptionAvailable
Pin RangeAvailable on request
Terminal RangeAvailable on request

Software, Technology, and Available Options

Windows Interface & Operator Controls
Microsoft Windows interface Four-pushbutton control panel Touchpad pointer
Vision & Programming
Optical vision CAD data driven / compatible Self-teach programming
Editor & Diagnostics
Excel compatible Full screen editor Extensive diagnostics
Security & Reporting
Multi-level password security SPC fault reports Machine utilization reports Productivity reports
Controller Platform
Intel PC controller Motorola digital servo positioning Opto-22 I/O
Motion & Sensors
Yaskawa brushless servo motors and amplifiers Kuroda ball screws THK linear ways Keyence or Cognex sensors Oriental motors SMC pneumatics
Process Features
Aspirators at component feed and cut Optical insertion hole correction Auto repair component present inspect Insertion lead sensing Part in tooling sensors Automatic material feed by lead sense End of reel / pin material sensor Mechanical control of material payoff
Calibration & Documentation
Self-calibrating with set-up tools On-board manual / help files Preventive maintenance alert
Available Options
Brushless servo-driven clinch anvil CE package Off-line programming Adjustable batch workboard holder Operator light curtain LAN connection Bar code product changeover Second insertion head Force measurement capability

Photo & Video Gallery

PLT-902 machine PLT-902 line installation PLT-902 overview image PLT-902 floor configuration PLT-902 floor layout drawing PLT-902 servo driven applicators PLT-902 servo pin anvil PLT-902 toolset

Review the PLT-902 for your line

Send your PCB size range, pin style, and inline handling requirements. We can review whether the PLT-902 fits your current thru-hole production envelope.

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