BTI-425 product hero

BTI-425
Semi-automatic two hand trip actuated terminal inserter

BTI-425 machine

Designed for reeled tab connector insertion


The brochure presents the BTI-425 as a semi-automatic two hand trip actuated terminal inserter designed to insert reeled tab connectors at a rate of up to 5,000 components per hour. The shown configuration combines intelligent machine control, pneumatic operation, and an XY manual alignment table for board positioning.

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Features

Basic Machine

  • Intelligent machine control
  • Two hand trip actuated insertion cycle
  • Operator insertion light locator
  • Pneumatic operation

Performance & Board Handling

  • Designed to insert reeled tab connectors
  • Insertion speeds up to 5,000 CPH
  • 30-inch input reel max
  • 15-inch depth to receive printed circuit boards

PCB & Power

  • PCB thickness range .030 - .120
  • Standard factory set-up .062
  • 110 Volt input with 24 Volt I/O
  • XY manual alignment table

Simple Man/Machine Interface

  • Right-hand control panel
  • Available in English, German, Spanish, Russian, and Czech
  • Insertion counter with reset
  • Fault reset pushbutton
  • Emergency stop

Indicators & Safety

  • Powered and ready for insertion indicator
  • Obstruction error indicator
  • Shear feed error indicator
  • Insertion error indicator
  • Lock out tag out pneumatics

Off-the-Shelf Technology

  • Modular electrical panel assembly enclosure
  • Omron Sysmac PLC controller
  • Omron power supply and photomicro switches
  • IEC 950 compliant power input
  • IKO linear ways
  • Minimal amount of fastener differentiation

Pneumatics

  • SMC cylinders
  • Solenoid valve stack
  • Compressed air preparation unit with automatic drain regulator and gauge
  • 5 micron filter

Optional Features

  • Scrap assist tube for female carrier
  • Scrap cutter
  • European compliant power input

Technical Specifications

Machine Type Semi-automatic two hand trip actuated terminal inserter
Terminal Type Reeled tab connectors
Operation Pneumatic
Insertion Speed Up to 5,000 CPH
Input Reel Max 30 in
PCB Thickness Range .030 - .120
Standard Factory Set-Up.062
Board Receive Depth 15 in
Power Input / I/O 110 Volt input with 24 Volt I/O
Alignment Table XY manual alignment table
Control Panel Right-hand control panel
Languages English, German, Spanish, Russian, and Czech
PLC Controller Omron Sysmac PLC controller
Electrical ComponentsOmron power supply; Omron photomicro switches
Power Standard IEC 950 compliant power input
European Input OptionOptional 200-240V European compliant power input
Pneumatic Package SMC cylinders, solenoid valve stack, compressed air preparation unit complete with automatic drain regulator and gauge with 5 micron filter
Linear Ways IKO linear ways
Optional Features Scrap assist tube for female carrier; scrap cutter
Footprint Available on request

Ready to discuss your application?

Share your reeled tab connector details, board thickness range, and board depth requirements. Our team can review whether the BTI-425 matches your process.

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