MD-838 semi-automatic bulk pin bench top inserter

MD-838
Semi-automatic bulk pin bench top inserter

MD-838 bulk pin bench top inserter shown with optional quick change feeder

Bench top bulk pin insertion for medium-volume assembly

The MD-838 is a semi-automatic bench top bulk pin inserter built for medium-volume PCB assembly. It combines a vibratory bowl feed system, modular insertion head tooling, and straightforward operator controls in a compact platform that can later scale into a PLT-901-based inline process.

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Features

Machine Platform

  • Simple machine control
  • Stainless steel vibratory bowl feeder
  • Pin escapement singulator
  • Insertion head, die, and lower anvil
  • Modular tubular frame weldment

Operator Interface & Safety

  • Foot switch actuated insertion cycle
  • Insertion hole locating beam
  • Ring guard prevents cycling if an obstruction is detected
  • Bulk pin input for simple semi-automatic loading

Process & Changeover

  • Accurately machined and doweled mating surfaces
  • Pin alignment for easier set-up
  • Flexible applicator tool changeover
  • Optional quick change feeder bay available

Utilities & Expansion

  • 115 VAC, 50-60 Hz, 15 Amp electrical requirement
  • 80 psi, 6.1 scfm pneumatic requirement
  • Permanently lubricated cylinders and modular panel assembly enclosure
  • Over 100 modular connector tool sets available
  • Insertion head can be added to the PLT-902/901/501 XYR base platform

Technical Specifications

Machine TypeSemi-automatic bulk pin bench top inserter
Production FitMedium-volume assembly
Insertion RateUp to 5,000 CPH
Feed SystemStainless steel vibratory bowl feeder with pin escapement singulator
OperationPneumatic
Cycle ActuationFoot switch standard; two-hand actuated cycle optional
PCB Thickness Range.030 - .130 in
Standard Factory Set-Up.062 in
Board Receive Depth12 in
Electrical Requirement115 VAC, 50-60 Hz, 15 Amp
Pneumatic Requirement80 psi, 6.1 scfm
Locating & SafetyInsertion hole locating beam with ring guard obstruction interlock
Available ToolingOver 100 modular connector tool sets available
Optional FeaturesQuick change feeder bay, European compliant power input, maple top bench with steel legs
Upgrade PathMD-838 insertion head can be added to the PLT-902/901/501 XYR base platform for inline high-volume assembly
Custom ConfigurationContact UMG for application-specific customization

Ready to discuss your application?

Share your pin style, board thickness range, and throughput target. UMG can review whether the MD-838 bench top platform or a PLT-901-based inline configuration is the better fit.

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