Reeled tab connector insertion in a semi-automatic bench format
The BTI-5000 is a semi-automatic anvil actuated bench top inserter designed for reeled tab connector applications. It combines intelligent machine control, pneumatic operation, modular insertion tooling, and a straightforward operator interface for medium-volume connector insertion work.
Insertion speed up to 5,000 components per hour
PCB thickness range: .030 - .120 in; standard factory set-up .062 in
30-inch input reel max and 15-inch board receive depth
Available in English, German, Spanish, Russian, and Czech
Insertion counter with reset and fault reset pushbutton
Emergency stop and lockout/tagout pneumatics
Indicators & Diagnostics
Powered and ready for insertion indicator
Obstruction error indicator
Shear feed error indicator
Insertion error indicator
Off-the-Shelf Technology
Modular electrical panel assembly enclosure
Omron Sysmac PLC controller with Omron power supply and photomicro switches
IEC 950 compliant power input and IKO linear ways
SMC cylinders with solenoid valve stack and compressed air preparation unit
Optional Features
Scrap assist tube for female carrier
Scrap cutter
European compliant power input
XY manual alignment table
Technical Specifications
Machine Type
Semi-automatic anvil actuated terminal inserter
Connector Type
Reeled tab connectors
Operation
Pneumatic
Insertion Rate
Up to 5,000 CPH
Input Reel Max
30 in
PCB Thickness Range
.030 - .120 in
Standard Factory Set-Up
.062 in
Board Receive Depth
15 in
Power Input / I/O
110 Volt input with 24 Volt I/O
Languages
English, German, Spanish, Russian, and Czech
Pneumatic Requirement
Available on request
Photo & Video Gallery
Ready to discuss your application?
Share your reeled connector style, board thickness range, and tooling needs. UMG can review whether the BTI-5000 platform fits your terminal insertion process.
